Straubel sees recycling as missing link in hunt for EV battery materials

Battery recycling startup Redwood Materials reached a landmark deal last month to supply enough cathode material to Panasonic to power 1 million electric vehicles.

When Panasonic's Kansas battery factory starts production in 2025, it will be the first time cathode material has been produced at gigafactory scale in North America and used in U.S. battery cell manufacturing, according to Redwood Materials. And that's just the beginning of the startup's plans. By 2030, the Carson City, Nev., company projects it will produce enough anode and cathode material to supply 5 million EVs.

Redwood Materials is the brainchild of JB Straubel, the longtime chief technology officer at Tesla who left to focus on his recycling startup in July 2019. Long before others, Straubel foresaw a looming shortage of battery materials in the fledgling electric-vehicle era. He posited that recycling was one way to narrow the gap. Today, Redwood Materials is working with the likes of Panaso…

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EV technicians need a new, safer toolbox

Working on an electric vehicle packs a lot more punch than you would get from licking a 9-volt battery. It can lead to vehicle lurches, fires and even electrocution. That's why having a proper kit of insulated tools, personal protection equipment and even rescue safety tools are essential for the job and overall safety.

Companies such as Eintac, Rauckman Utility and Collision Services already are ramping up for this new technology. While they are "tooling up" with the proper equipment, other companies are developing safety protocols to help keep employees safe.

Micah O'Shaughnessy, regulatory project manager for environmental, health and safety consulting firm KPA, said it is developing online training for technicians with some on-site instruction by consultants. A current focus is "affected employee" training.

Most collision centers and body shops use I-CAR protocols and its certification programs. A dealership will generally …

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GM ad agency Campbell Ewald names its 1st woman as CEO

Longtime General Motors advertising agency Campbell Ewald has undertaken an executive shuffle, which includes naming the first woman as its CEO in the company's 112-year history.

Kari Shimmel, 41, CE's chief strategy officer since late 2018, will immediately step into the role of CEO, succeeding Kevin Wertz, who is stepping down as CEO but will remain in a consulting role through the first quarter of 2023, according to a news release.

Wertz, 49, has held leading positions at the agency over his 15 years at Detroit-based Campbell Ewald. Specific next steps for Wertz beyond consulting for the transition were unclear.

"In my time as CEO, Kari has served as a strong partner to me so I'm excited to see where she leads this amazing agency," Wertz said in a statement sent through a spokesperson. "I've loved my time here and I'm so proud of the work our teams have launched. I'll be consulting through the end of February before I move on to what's next in my ca…

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Here’s how a self-driving truck handles a blown tire

MOUNTAIN VIEW, Calif. — Training self-driving vehicles to handle unexpected situations is one of the biggest challenges to commercialization.

Autonomous technology companies frequently showcase how their self-driving software responds to unusual events and edge cases in general traffic, but few demonstrate what happens when something is physically amiss with the autonomous vehicle itself.

Flat tires, for example, can result in catastrophic consequences for self-driving trucks. At highway speeds, big rigs can be difficult to control when one of the tires they used for steering suffers a blowout.

That's one safety skill Kodiak Robotics Inc., a self-driving trucking startup, has been refining and demonstrating in closed-course testing. The company recently showed video from a test in which one of its Class 8 tractor-trailers driving at 35 mph runs over a device designed to puncture tires.

Within microseconds, it respon…

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From a distant corner, a harbinger of good times for the auto industry

Economists are keeping an eye out for signs of a U.S. recession. But one early indicator of business conditions ahead is signaling that the auto industry is moving into some good times.

Orders for vehicle tooling — an activity that reveals when vehicle programs are stirring — are rising and will likely experience 13 percent compound annual growth from next year through 2025, according to a forecast from Harbour Results Inc.

The increase is significant because automotive tooling activity has been on a downward curve for the past three years.

The coming change is not a reflection of the pandemic's disappearance from automaker business plans, but rather a sign that companies are preparing for redesigns and variations of bread-and-butter products such as full-size pickups, said Laurie Harbour, CEO of Harbour Results, which tracks activity and trends among tool-and-die and mold makers across North America."It's not electric vehicles tha…

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The Intersection 12-4-22

What will automotive F&I see in 2023?

This year started with the Fed's benchmark interest rate at 0.1 percent and a new car's APR at 4.3 percent. New-vehicle inventories were down and used vehicle prices were up year-over-year.

Nearly 12 months later, 2022 is ending with the Fed's rate likely to reach or exceed that 4.3 percent itself as the central bank seeks to attack persistent inflation. New-vehicle interest rates sit at about 6.4 percent. Inventories are rebounding — at least for some automakers. And used-vehicle prices are down compared with last year.

Such conditions are bound to shake things up for finance-and-insurance offices, which have enjoyed record profits per vehicle this year.

So where do things go from here?

That's what we're exploring with this quarter's F&I special section.

In it, you'll find analysts concluding F&I profits per vehicle are due for a fall in 2023, but dealerships shouldn't necessarily …

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Column: Education of customers, staff critical for EV F&I

The ICE age is waning and the EV wave is coming.

While the timing still is in flux, there is no denying that every aspect of the transportation industry is unavoidably moving toward electrification. And the time to prepare for it, from sales training to service contracts, is now.

We've all seen the headlines — OEMs are investing hundreds of millions in R&D to advance their inventory changeover from internal combustion engine vehicles to electric vehicles in large part because of aggressive fuel emission standards and other legislation. There also is a growing consumer movement to take actions that reduce our carbon footprint, and EVs help fill that need for many drivers. So great is this groundswell, in fact, that in 2022 Audi, Volkswagen, General Motors and Jaguar Land Rover all announced they will phase out ICE vehicles by 2036.

Forward-looking dealers are not sitting on the sidelines. Many are already taking action to refin…

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Dealers add scoops to their lineup

When the car wash they owned across the street from their Stellantis dealership in New York needed expensive upgrades to keep operating, brothers Bob and Larry Siracusano decided to go a different direction.

They tore down the car wash and built a 1950s-themed ice cream shop.

The brothers opened Sawyer Ice Cream Co. this fall in Saugerties, a town along the Hudson River 100 miles north of Manhattan.

For Bob Siracusano, who has spent the past year giving out free ice cream to local kids from his 1967 Ford Good Humor truck, the new venture is about doing something fun, not making a profit.

"If I break even, I'll be happy," he told Forbes for a story last week. Bob Siracusano, 72, wouldn't answer a reporter's question about how much the two-story shop cost to build, saying, "If I tell you, my wife will find out."

The business does have a benefit for the Sawyer Motors dealership, which the Siracusanos have owned f…

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The latest numbers on the microchip shortage: A bad December in store

Automakers will cut 68,000 more vehicles out of their worldwide factory schedules this week because of the microchip shortage, according to the latest estimate from AutoForecast Solutions.

North American plants expect no cuts, for a change. Most of the latest disruption is occurring in Europe and at Asian assembly plants outside China.

While more modest than many other production schedule modifications this year, the latest cuts bring the global industry to a loss of nearly 4.2 million cars and trucks in 2022 to date, according to AutoForecast Solutions. 

Automakers have been inching back to more normal supplies of chips all year, but they still have a long way to go. AutoForecast now warns that 200,000 more vehicles likely will be eliminated this month because of insufficient chip supplies. But its projection for the end-of-year total has been trimmed back by nearly 92,000 vehicles from the full-year forecast just one week ago.

Source: Aut…

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Highlights from the latest Daily Drive podcasts, Nov. 28-Dec. 1

Here are highlights from the latest episodes of 'Daily Drive', Automotive News' weekday podcast, Nov. 28-Dec. 1, hosted by Jamie Butters with Kellen Walker.

"It isn't really designed to be a consumer incentive. In my view, it's a bit of a missed opportunity."--John Bozzella, CEO of the Alliance for Automotive Innovation, on new electric vehicle tax incentives

“We’ve got cars hanging from the ceiling. We’ve got robots. … There’s so much to see.”--Autumn Nyiri, associate curator at Petersen Automotive Museum, on the new exhibit, “Inside Tesla: Supercharging the Electric Revolution”

"The good news for the EVs that I've seen is they're all good products. They've got nice designs to them, they're very forward-looking, forward-leaning vehicles. And I think they'll appeal to the mass market."--Mike Darrow, CEO of TrueCar, on latest crop of electric vehicles

Listen to all the 'Daily Drive' podcasts at autonews.com/dailydrive.

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Column: Time to change car dealers’ F&I pay plans?

I have always believed that finance and insurance is a critical linchpin in connecting car buyers back to the selling dealership. As a dealer, you can either practice hope — meaning, you hope the customer returns to your store — or you can create a contractual link with a customer.

A contractual link increases the odds of a customer returning to your store. For example, 70 percent of customers who purchase a vehicle service contract return to the selling dealership for service, paving the way for long-term customer relationships.

The contractual link is created in the F&I office. However, F&I managers are currently paid through a commission-based structure that incentivizes them to sell products with the highest margin without regard to whether a contractual link is created.

Take guaranteed asset protection and appearance products, for example. These products have a high upfront profit margin for the dealership and thus the …

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EV powertrain glossary: Few moving parts, but not simple

Although the electric motor has only a few moving parts, it is not a simple machine. Because the rotor spins at high speeds, the internal windings and other components must be strong. The temperature also has to be managed. If the motor gets too hot, the magnets will lose their strength. Here's a look inside the motor and it's controller, the inverter. AC, or alternating current Generated by power stations, the battery flow of electricity switches constantly, 60 times per second — in a smooth, continuous wave Air gap Distance between the rotor and the stator Armature The component in the electric motor in which the current passes to generate torque Brushed motor A type of motor that uses carbon brushes pressed against the rotor to pass electricity. This type of motor does not drive a vehicle, but is used elsewhere on vehicles, such as in power mirrors, seats and sunroofs. Brushless motor A motor that has a rotor made of magnets, not coil windings Commutator Used …
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