DAILY DRIVE PODCAST: September 1, 2020 | Mayfly mayhem: How insects stung GM's SUV supply

Join Automotive News Publisher Jason Stein for a daily podcast series about the coronavirus crisis. He’ll speak with industry experts, insiders and Automotive News reporters about how the virus is impacting and reshaping the automotive industry.

Automotive News reporter Hannah Lutz on how GM and its dealers are coping with stains the automaker believes fishflies left on redesigned Chevrolet Tahoe and GMC Yukon SUVs while they were stored near a lake in Texas and how the bug situation has added to dealers' inventory woes.

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3D printing gears up for bigger parts, faster output

While 3D printing is likely never going to be able to produce fenders fast enough for high-volume production, at least one type of the technology — binder jet printing — is making big strides in the size of parts it can produce and the speed at which they are cranked out. It is becoming an important production tool as the industry shifts from the internal combustion engine to electrified powertrains.

The auto industry is a good fit for binder jet printing because the machines can make multiples of identical parts at one time, and they can make those parts from a growing variety of materials. A binder jet printer can use sand, plastic or several types of sintered metal to create parts.

The material is deposited in powder form one layer at a time and then a coating of glue is sprayed before the next layer of material is applied. After the part is created, there is usually some post-production work needed, such as cleaning, heating and machining.…

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Former GM exec Boler Davis in mix for top Amazon logistics post

When Alicia Boler Davis was elevated to Jeff Bezos’s vaunted S-Team leadership council earlier this month she became the first Black executive to enter Amazon.com Inc.’s upper ranks -- and a candidate to run the company’s far-flung logistics empire.

Early next year, the current logistics chief, Dave Clark, will step aside to lead Amazon’s consumer business. Whether Boler Davis, 51, replaces him in this pivotal role will depend in part on how well she performs in her current job, running the company’s warehouses, which employ hundreds of thousands of workers and handle billions of packages a year.

It won’t be easy. The former General Motors executive must keep the facilities operating smoothly during the busy holiday season amid a global pandemic that has fueled a surge in online shopping even as it laid low scores of the Amazon workers who pick and pack orders for delivery.

Mike Ramsey, a longtime auto journalist and now a Gartner vice president who trac…

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BMW cutting U.S. jobs in a down market

BMW will make workforce cuts in the U.S. to adjust for a business slowdown in the wake of the coronavirus pandemic.

A spokesman declined to disclose the number of jobs being axed, but noted it does not affect the automaker's large assembly plant in Spartanburg, S.C.

"The effects of COVID-19 are far-reaching," BMW of North America CEO Bernhard Kuhnt said in a letter to dealers, obtained by Automotive News. "Given the reduced size of the business, we now need to … re-scale our business across the company accordingly."'

BMW sales in the first half of the year tumbled 28 percent, with second quarter sales down nearly 40 percent from a year earlier, as many dealerships were forced into a COVID-19 lockdown in the spring.

In addition to workforce cuts, Kuhnt said, BMW said it will take "additional steps to adapt to the current situation."

"This is an incredibly tough decision — that many of you have also had to make — and this will require change …

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Ford ends U.S. ventilator production after making 50,000 units

DETROIT -- Ford Motor Co. is ceasing production of ventilators and returning the Michigan factory where they were built to full-time parts output after completing delivery of 50,000 breathing machines to the U.S. government.

The automaker, which had been producing the devices in conjunction with General Electric Co., shipped its final unit Aug. 28 to help fight the coronavirus pandemic, according to Rachel McCleery, a company spokeswoman.

Ford’s Rawsonville Road plant already resumed auto-parts production in May as part of an industry-wide restart following a shutdown to contain the spread of the coronavirus. The ventilators were made in a separate part of the plant that didn’t affect output of auto components, including transmission oil pumps, electric battery packs and fuel pumps.

The company has said its factories returned to 95 percent of pre-virus production by the end of the second quarter after shutting down its U.S. plants in the spring in a bid …

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Toyota and Honda developing a mobile power generation system

Toyota Motor Corp. and Honda R&D Co. said they have joined forces in Japan to create a mobile power generation system that will supply power during natural disasters.

The system is called Moving e. The hydrogen-powered bus will carry hydrogen, portable external power output devices and portable batteries, Toyota and Honda said in a statement Monday that coincided with Japan's Disaster Prevention Day.

The automakers said they plan demonstration testing of the system, so it can be delivered "anytime and anywhere."

It was not clear if or when the system would become available in North America.

Moving e is a combination of Toyota's charging station fuel cell bus and Honda's Power Exporter 9000. It has two types of Honda's portable batteries and Honda's Mobile Power Pack Charge and Supply Concept.

"The Charging Station loaded with all equipment will be driven to the place and the Moving e will supply electricity in actual locations," a state…

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Tesla shares surge after stock split

High-flying shares of Tesla Inc. surged again on Monday after its stock split took effect and attracted more buying from investors.

Tesla shares rallied another 10 percent, elevating the EV market capitalization to over $440 billion, making it more valuable than blue-chip companies such as Walmart and Johnson & Johnson.

Tesla split its stock 5-for-1, joining Apple's 4-for-1 split on Monday, with both companies saying they aimed to make their shares more affordable to individual investors. Apple and Tesla's share splits applied to shareholders of record on Aug. 24.

Robinhood and other brokerages increasingly let customers buy fractions of individual shares, making the benefit of stock splits less obvious than in the past. Splits have become less common. Just three S&P 500 members announced splits in 2020, down from 12 in 2011, according to S&P Dow Jones Indices.

The success of the splits for Apple and Tesla could lead CEOs of other comp…

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Ohio approves tax credit for Carvana distribution center near Cleveland

CLEVELAND -- Carvana Co., an online platform for buying and selling used cars, expects to create 400 full-time positions near Cleveland at a new inspection, reconditioning and distribution facility that has been approved for a state tax credit.

The Ohio Tax Credit Authority on Monday approved an eight-year, 1.4 percent tax credit to Tempe, Ariz.-based Carvana for a project that the state said would create $13.3 million in new annual payroll. As part of the tax credit agreement, the authority requires the company to maintain operations at the project location for at least 11 years. The authority said in a project overview that Carvana's fixed asset investment would go toward "building and land costs, along with new machinery and equipment."

An authority spokeswoman wrote in an email that the estimated value of the tax credit for Carvana is $1.345 million. The actual value of the tax credit is based on jobs created and new payroll tax generated, as verified by th…

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GM supplier Shiloh files for Chapter 11 bankruptcy

Shiloh Industries Inc. has filed for Chapter 11 bankruptcy and will be part of a stalking horse agreement auction and sale process.

Shiloh, primarily a supplier of lightweighting, noise and vibration products, has entered into a stock-and-asset purchase agreement with Grouper Holdings, a subsidiary of private equity firm MiddleGround Capital, the supplier said Sunday in a statement.

A stalking horse agreement sets the minimum acceptable bid for a sale of a bankrupt company and is arranged in advance of an auction in an attempt to maximize the value of its assets.

Through the agreement, Grouper is acquiring all of Shiloh's assets. This includes the equity interests of Shiloh's direct and indirect subsidiaries for a total consideration of $218 million in cash.

The Ohio-based supplier has also received a commitment of $123.5 million in debtor-in-possession financing from existing lenders, consisting of $23.5 million new money subfacility and a roll-u…

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U.S. appeals court tosses Trump bid to roll back fuel efficiency penalties

WASHINGTON/NEW YORK -- A U.S. appeals court on Monday overturned the Trump administration's July 2019 rule that sought to suspend a regulation that more than doubled penalties for automakers failing to meet fuel efficiency requirements.

Automakers had protested the hike adopted in 2016 by the Obama administration, saying it could increase industry compliance costs by $1 billion annually. The 2nd U.S. Circuit Court of Appeals in a 3-0 decision Monday said the National Highway Traffic Safety Administration did not make a timely decision to reconsider the penalties.

NHTSA declined comment.

Congress in 2015 ordered federal agencies to adjust a wide range of civil penalties to account for inflation. In response, NHTSA issued rules to eventually raise fines to $14 from $5.50 for every 0.1 mile per gallon of fuel that new cars and trucks consume in excess of the required standards.

A group of states and environmental groups challenged the Trump administr…

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Nio boosts size of share sale by 20% amid EV stock frenzy

Nio Inc. boosted the size of its capital raising by almost 20 percent as investors rush stock sales by EV makers.

The U.S.-listed, Shanghai-based firm sold 88.5 million American depositary receipts at $17 apiece, according to an emailed statement Monday. It initially planned to sell only 75 million shares.

The some $1.5 billion raised in Nio’s latest offer will be partly used to increase the company’s interest in Nio China. Funds will also be spent on R&D into autonomous driving technologies as well as other general corporate purposes.

Investors are showing an increased interest in clean-energy car companies. Stock in Tesla Inc. has surged this year, making founder Elon Musk a centibillionaire with a net worth of $104 billion. Li Auto Inc., another Chinese EV maker, raised $1.1 billion in late July while XPeng Inc. had a stellar debut last week.

Nio’s once-shaky financial position is looking stronger. Earlier this year, it got a $1 billion inv…

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